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February 7, 2025

Optimized nickel particles improve catalyst performance for hydrogenation reactions

The structure of the Ni/MS-4.8 catalyst: (a) schematic illustration of the synthesis procedures, (b) HAADF-STEM, (c) TEM, (d, e) HRTEM image and (f) EDS mapping images. Credit: ZOU Zidan
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The structure of the Ni/MS-4.8 catalyst: (a) schematic illustration of the synthesis procedures, (b) HAADF-STEM, (c) TEM, (d, e) HRTEM image and (f) EDS mapping images. Credit: ZOU Zidan

A research team led by Wang Guozhong from the Hefei Institutes of 鶹Ժical Science of the Chinese Academy of Sciences has developed a novel method to precisely control the size of nickel (Ni) particles in catalysts, improving their performance in hydrogenation reactions.

The findings, published in , offer new insights into catalyst design for .

Catalysts play a crucial role in accelerating without being consumed, and the size of metal particles within them is a key factor influencing their performance.

While larger Ni particles contain more high-coordination sites that facilitate hydrogen dissociation, are dominated by low-coordination sites that enhance reactant adsorption. Achieving precise control over these particle sizes has been a longstanding challenge in catalyst development.

In this study, the researchers synthesized mesoporous silica and used a strategy that adjusted the molar ratio of ethylenediamine (EDA) to Ni to create Ni/MS catalysts with varying Ni particle sizes. Using a combination of experimental and theoretical approaches, they analyzed how these size variations impact the hydrogenation of vanillin, a key reaction in fine chemical production.

By adjusting particle size, researchers can optimize catalyst performance and product selectivity, though finding methods has been challenging.

Using a combination of experimental and theoretical approaches, they analyzed how these size variations impact the hydrogenation of vanillin, a key reaction in fine chemical production. They found that the hydrogenation of vanillin into 2-methoxy-4-methylphenol (MMP) showed a peak productivity with the Ni/MS-4.8 catalyst, which had intermediate-sized particles.

They further demonstrated that low-coordinated Ni atoms enhance reactant adsorption, while high-coordinated Ni atoms promote efficient hydrogen dissociation, leading to improved catalytic performance.

This breakthrough provides a new pathway for optimizing catalyst design, paving the way for more efficient and selective hydrogenation reactions.

More information: Zidan Zou et al, Size‐Controlled Ni Nanoparticles Confined into Amino‐Modified Mesoporous Silica for Efficient Hydrodeoxygenation of Bio‐Derived Aromatic Aldehyde, Advanced Functional Materials (2025).

Journal information: Advanced Functional Materials

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Optimizing nickel particle size in catalysts enhances hydrogenation reaction performance. Intermediate-sized nickel particles in Ni/MS catalysts, achieved by adjusting the ethylenediamine to nickel molar ratio, showed peak productivity in vanillin hydrogenation. Smaller particles improve reactant adsorption, while larger ones facilitate hydrogen dissociation, offering a new approach for efficient catalyst design.

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